Effect of Solid Dispersion Technique on Improving the Solubility of Roxithromycin

 

 

K Ravi Sankar1, NL Prasanthi2*, SS Manikiran2 and N Rama Rao2

1Aurobindo Pharma Ltd., Hyderabad.

2Chalapathi Institute of Pharmaceutical Sciences, Lam, Guntur- 522034

 

 

ABSTRACT:

Roxithromycin, an antibacterial agent is widely used in the treatment of various infections. One of the major problem with this drug is its low solubility in biological fluids. Therefore, solid dispersions of roxithromycin were prepared using mannitol as carrier by different techniques like physical mixing, melting method, melt solvent method, kneading technique and common solvent method to improve the aqueous solubility. Solid dispersions were prepared in 1:1, 1:2, 1:4 and 1:9 ratios of drug to carrier. Prepared solid dispersions were evaluated for solubility, content uniformity, dissolution rate and efficiency. More solubility and faster dissolution was exhibited by solid dispersions containing 1:4 ratio of drug and carrier prepared by melting method. FT-IR studies revealed the absence of significant drug-carrier interactions.

 

 

KEYWORDS: Roxithromycin, Mannitol, solid dispersions, solubility.

 

 

INTRODUCTION:

Aqueous solubility of a drug can be a critical limitation to its oral absorption. Lipophilic molecules, especially those  belonging to the biopharmaceutics classification system (BCS) class II and IV, dissolve slowly, poorly and irregularly, and hence pose serious delivery challenges, like incomplete release from the dosage form, poor bioavailability, increased food effect, and high inter-patient variability 1. Many solubilization techniques have been described that either change the nature of the solvent environment (co-solvent systems, emulsions, micellization) or the chemical identity of the dissolved solute (salt formation, complexation, pro-drugs)2. Alteration of the solid state at the particle or molecular level involves a physical change in the drug and is an attractive option for improving drug solubility 3. Particle size reduction by micronization or nanonization can enhance the dissolution rate; however, the apparent solubility remains unaltered. At the molecular level, polymorphs offer a limited solubility advantage because of a small difference in free energy4. In contrast, amorphous systems with excess thermodynamic properties and lower energetic barrier can offer significant solubility benefits. This solubility benefit can be further enhanced by preparing solid dispersions (SDs). SDs contribute by slowing devitrification, enhancing wettability and modulating the properties of the solvent 5.

 

The aim of the present study was to examine the dissolution properties of SDs of roxithromycin (ROX), prepared with small molecule such as mannitol. ROX is  erythromycin 9-[O-[(2)-methoxyethoxy) methyl] oxime, a semi synthetic macrolide antibiotic drug, very slightly soluble in water and aqueous fluids and its absorption is dissolution rate limited. ROX is used in the treatment of UTI, RTI, ENT, genital tract, skin and soft tissue infections 6, 7. In the present investigation, several solid dispersions of ROX were prepared employing physical mixing, melting method, melt solvent method, kneading method and common solvent method using mannitol which is a highly water soluble carrier. The prepared solid dispersions were characterized and the dissolution rates were compared with that of pure drug to evaluate the efficiency of solid dispersions in improving the dissolution rate.


MATERIALS AND METHODS:

Materials:

Roxithromycin was obtained from Acta Pharmaceuticals, Warangal. Mannitol was obtained from BDH chemicals, Mumbai. Mannitol was obtained from Sd-fine chemicals, Mumbai. All other ingredients used were of AR grade.

 

Methods:

Preparation of solid dispersions8:

Solid dispersions of ROX were prepared using mannitol as a carrier using different preparation techniques. Drug: carrier ratios of 1:1, 1:2, 1:4 and 1:9 were prepared by the physical mixing, melting method, melt solvent method, kneading method and common solvent method.

 

Physical mixing:

Physical mixtures were prepared by mixing ROX and mannitol in a glass mortar for three minutes. The resulting mixture was sieved through # 100 and then stored in a desiccator at room temperature until use.

 

Melting method:

Solid dispersions were prepared by melting the physical mixture of ROX and mannitol in a sand bath. The fusion temperature was controlled between 165-175°C. The molten mixture was immediately cooled and solidified in an ice bath with vigorous stirring. The solid obtained was scrapped, crushed, pulverized and passed through #100. The obtained product was stored in a dessicator.

 

Melt solvent method:

ROX was dissolved in methanol and the solution was incorporated into the melt of mannitol at 165°C by pouring into it. It was kept in an ice bath for sudden cooling. The mass was kept in a dessicator for complete drying. The solidified mass was scrapped, crushed, pulverized and passed through #100.

 

Kneading method:

ROX was dissolved in methanol and this solution was added to aqueous solution of mannitol, which was prepared by dissolving mannitol in water. Then the mixture was triturated in a glass mortar until it was dried. The dried powder was passed through #100 and the final product was stored in a dessicator.

 

Common solvent method:

ROX and mannitol were taken in a glass mortar and this mixture was dissolved in methanol. The prepared solution was triturated until methanol was completely removed. The powder obtained after complete removal of methanol was passed through #100 and was stored in dessicator.

 

Solubility studies9:

Solubility studies of both pure ROX and prepared solid dispersions were carried out by taking solid dispersions equivalent to 100 mg of ROX into 25ml of distilled water. The flasks were sealed and shaken 24h at room temperature on a rotary flask shaker. To get equilibrium the flasks were kept aside for 24h, filtered through 0.45μm membrane filter and from the filtrate 1 ml of solution was taken and diluted to 10 ml with 0.1 N HCl. The samples were analyzed spectrophometrically by using UV-Visible spectrophotometer at 205nm.

 

 

Estimation of ROX10:

Solid dispersions equivalent to 100 mg of ROX was extracted with 50ml of 0.1 N HCl in a 100 ml volumetric flask sonicated for 15 min.  Then the volume was made up to 100 ml with distilled water. The mixture was filtered, diluted suitably and the drug content was measured at 205nm using ELICO-167 double beam UV spectrophotometer.

 

In vitro dissolution studies:

The in vitro dissolution studies of ROX in pure form and from various solid dispersions were performed in USP XXI eight stage dissolution rate test apparatus employing paddle stirrer. In 900 ml of distilled water, a sample equivalent to 150mg of ROX, a speed of  50rpm and a temperature of 37 ± 0.5°C were employed in each case. A 5 ml aliquot was withdrawn at predetermined time intervals of 2, 5, 10, 15, 30, 45 and 60 minutes and then 5 ml of fresh dissolution medium was replaced to maintain the constant volume of dissolution medium. From the samples collected, 1 ml was taken and diluted to 5 ml with 0.1 N HCl and the absorbance of the diluted solutions was measured at 205 nm using spectrophotometer against 0.1N HCl as blank.  The amount of ROX released was calculated from the standard graph. The dissolution experiments were conducted in triplicate.

 

Khan suggested dissolution efficiency (DE) as a suitable parameter for the evaluation of in vitro dissolution data. Dissolution efficiency is defined as the area under dissolution curve up to a certain time ‘t’ expressed as percentage of the area of the rectangle described by 100% dissolution in the same time 11.

 

 

Infrared spectroscopy:

FT-IR spectra of pure ROX, pure mannitol and solid dispersions of ROX:mannitol 1:4 ratio prepared by melting method were obtained by Perkin-Elmer Fourier transform infrared spectrophotometer using KBr pellets. KBr pellets were prepared by gently mixing the sample with KBr (1:100). The scanning range was 2000 to 400cm-1.

 

Figure 1: Solubility data of roxithromycin and its solid dispersions

 

 

 


TABLE 1: FORMULATION OF ROXITHROMYCIN SOLID DISPERSIONS

S. No

Batch code

Composition

Method

Ratio

(Drug : Carrier)

1

F1

Roxithromycin + Mannitol

CSV

1:1

2

F2

Roxithromycin + Mannitol

CSV

1:2

3

F3

Roxithromycin + Mannitol

CSV

1:4

4

F4

Roxithromycin + Mannitol

CSV

1:9

5

F5

Roxithromycin + Mannitol

KNE

1:1

6

F6

Roxithromycin + Mannitol

KNE

1:2

7

F7

Roxithromycin + Mannitol

KNE

1:4

8

F8

Roxithromycin + Mannitol

KNE

1:9

9

F9

Roxithromycin + Mannitol

MSV

1:1

10

F10

Roxithromycin + Mannitol

MSV

1:2

11

F11

Roxithromycin + Mannitol

MSV

1:4

12

F12

Roxithromycin + Mannitol

MSV

1:9

13

F13

Roxithromycin + Mannitol

MLT

1:1

14

F14

Roxithromycin + Mannitol

MLT

1:2

15

F15

Roxithromycin + Mannitol

MLT

1:4

16

F16

Roxithromycin + Mannitol

MLT

1:9

17

F17

Roxithromycin + Mannitol

PM

1:1

18

F18

Roxithromycin + Mannitol

PM

1:2

19

F19

Roxithromycin + Mannitol

PM

1:4

20

F20

Roxithromycin + Mannitol

PM

1:9

CSV: common solvent method      KNE: kneading technique

MSV: melt solvent method          MLT:  Melting method

PM: Physical mixing

 

TABLE 2: SOLUBILITY PROFILE OF ROXITHROMYCIN SOLID DISPERSIONS

S. No

Batch code

Method

Ratio

(Drug : Carrier)

Solubility (μg/ml)

1

ROX

-

Pure drug

0.545

2

F1

CSV

1:1

0.780

3

F2

CSV

1:2

0.935

4

F3

CSV

1:4

1.120

5

F4

CSV

1:9

1.065

6

F5

KNE

1:1

0.715

7

F6

KNE

1:2

0.815

8

F7

KNE

1:4

0.990

9

F8

KNE

1:9

0.950

10

F9

MSV

1:1

0.835

11

F10

MSV

1:2

1.150

12

F11

MSV

1:4

1.430

13

F12

MSV

1:9

1.375

14

F13

MLT

1:1

1.040

15

F14

MLT

1:2

1.265

16

F15

MLT

1:4

1.550

17

F16

MLT

1:9

1.525

18

F17

PM

1:1

0.610

19

F18

PM

1:2

0.684

20

F19

PM

1:4

0.770

21

F20

PM

1:9

0.735

 

 

Figure 2: In vitro dissolution profile of solid dispersions of roxithromycin in 1:1 ratio prepared by various methods

 

Figure 3: In vitro dissolution profile of solid dispersions of roxithromycin in 1:2 ratio prepared by various methods

 

Figure 4: In vitro dissolution profile of solid dispersions of roxithromycin in 1:4 ratio prepared by various methods

 


TABLE 3: DISSOLUTION PARAMETERS OF ROXITHROMYCIN SOLID DISPERSIONS

Batch code

Zero order ‘r’ value

First order ‘r’ value

Hixson-Crowell ‘r’ value

K1

(min-1)

DE30

(%)

T50

(min)

ROX

0.986

-0.992

0.990

0.0062

19.46

111.44

F1

0.915

-0.946

0.937

0.0101

35.50

68.38

F2

0.920

-0.959

0.948

0.0135

42.38

51.0

F3

0.942

-0.982

0.972

0.0179

47.40

38.57

F4

0.951

-0.985

0.977

0.0158

43.96

43.61

F5

0.980

-0.987

0.986

0.0066

21.47

103.76

F6

0.944

-0.964

0.958

0.0089

30.53

77.15

F7

0.927

-0.964

0.954

0.0118

38.74

57.86

F8

0.975

-0.987

0.985

0.0119

33.22

57.86

F9

0.926

-0.967

0.958

0.0112

37.08

61.41

F10

0.914

-0.963

0.949

0.0186

47.04

39.07

F11

0.950

-0.989

0.975

0.0267

53.89

25.94

F12

0.947

-0.992

0.983

0.0248

54.53

27.86

F13

0.928

-0.970

0.961

0.0126

38.89

54.71

F14

0.946

-0.985

0.975

0.0177

51.60

37.14

F15

0.949

-0.965

0.978

0.0085

58.88

21.64

F16

0.946

-0.983

0.982

0.0294

58.33

23.5

F17

0.982

-0.988

0.987

0.0064

20.58

107.49

F18

0.971

-0.982

0.979

0.0078

25.63

88.5

F19

0.873

-0.906

0.985

0.0320

34.10

81.32

F20

0.917

-0.941

0.934

0.0082

30.56

83.58

 

 


RESULTS AND DISCUSSION:

Solid dispersions of ROX were prepared by physical mixing, melting method, melt solvent method, kneading technique and common solvent method using mannitol as a carrier in different drug, carrier ratios of 1:1, 1:2, 1:4 and 1:9. In the present work, total twenty formulations were prepared and their complete composition is shown in Table 1. All the solid dispersions obtained were fine and having good flow properties. Solubility profile of ROX from physical mixture and solid dispersion in water is shown in Table 2 and in Figure 1. The results of the solubility studies revealed that all solid dispersions have shown increase in solubility compared to that of pure ROX. The amount of mannitol was increased, the solubility of ROX was increased. Solid dispersions of ROX: mannitol in 1:4 ratio prepared by melt method has shown highest improvement in solubility. Initially the solubility is increased due to the release of the drug from the molecular dispersion of drug in the carrier molecule. As the concentration of mannitol is further increased, the solubility is decreased due to the distortion of the molecular aggregate structure between the drug and carrier. Such distortion can release more and more carrier molecules into the bulk, which eventually prevents further solubility of the drug. The distortion of the molecular dispersion structure leaves an insoluble base particle and increased accumulation of carrier molecule in the bulk seems to cause a saturation by which further solubility is retarded. The solid dispersion of ROX: mannitol 1:9 ratio has exhibited this negative effect. The drug content of all the prepared solid dispersions was found to be within the limits.

 

The dissolution rate of ROX from various solid dispersions was studied in distilled water. The dissolution of ROX from all the solid dispersions was rapid and more than the pure drug. The dissolution data was fitted into zero order, first order and Hixson-crowell’s cube root models to asses the kinetics and mechanism of dissolution. The model that gave higher ‘r’ value was considered as the best fit model. The ‘r’ values were found to be higher in the first order model than zero order. DE30 values were calculated in each case as per Khan et.al. Only 33.67% of ROX dissolved in 60min giving the slowest dissolution rate in the case of pure drug this may be due to hydrophobic property of the powder. The increase in dissolution rate from solid dispersions may be due to molecular level dispersions of drug in solid dispersions. The dissolution rate of ROX in solid dispersions was strongly depends upon the relative concentration of the drug to carrier ratio and method of preparation. Table 3 enlists the dissolution parameters of ROX solid dispersions prepared by various methods. Solid dispersions formulated with all the methods exhibited significant improvement in the dissolution parameters of ROX. The increase in dissolution rate is in the order of melting method > melt solvent method > common solvent method > kneading method > physical mixing. The dissolution data is shown in the Figures 2, 3, 4 and 5. From all the formulations, the maximum dissolution was documented for the drug to the carrier ratio of 1:4.

 

Figure 5: In vitro dissolution profile of solid dispersions of roxithromycin in 1:9 ratio prepared by various methods

 

From the IR spectrum of pure ROX, a characteristic peak was observed at approximately 1750 cm-1. Form the IR spectrum of pure mannitol, characteristic peaks were observed between 1000 cm-1 and 1050 cm-1. From the IR spectrum of the solid dispersion, it was found that the characteristic peaks of ROX and pure mannitol were observed at the same place without any change. It was concluded that there was no interaction between ROX and mannitol.

 

ACKNOWLEDGEMENTS:

The authors are thankful to Chalapathi Educational Society, Guntur for providing the necessary facilities.

 

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Received on 02.01.2010

Accepted on 22.02.2010   

© A&V Publication all right reserved

Research Journal of Pharmaceutical Dosage Forms and Technology. 2(2): March –April. 2010, 184-188